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Forklift kit with 2 hydraulic lines — reel, hose and fittings

Forklift kits with 2 hydraulic lines, K1 to K8: reel, twin hose, CDL 100 and fittings. R7, R8 or B1 versions depending on diameter; right-hand or left-hand mounting to be identified.

Number of lines
2 hydraulic lines
Hose diameter
3/16" - DN 5 to 1/2" - DN 13
High pressure
Up to 300 bar
Material
Painted steel
Forklift kit with 2 hydraulic lines — reel, hose and fittings | DEMAC

Technical specifications

Technical specifications

Product type

Hose reel

Hose configuration

Twin hose

Number of lines

2 hydraulic lines

Application

Forklift truck, High-pressure hydraulics, Oil

Rewind mechanism

Automatic (spring rewind)

Material

Painted steel

Pressure 160 bar, 190 bar, 210 bar, 245 bar, 280 bar, 300 bar
Hose diameter 3/16" - DN 5, 1/4" - DN 6, 5/16" - DN 8, 3/8" - DN 10, 1/2" - DN 13
Hose type

B1, SAE 100 R7, SAE 100 R8

Fitting type

BSP 60°, DIN 24° L series, DIN 24° S series, JIC 74°, Metric 60°

ATEX zone

No

Equipment

Supplied with reel, hose, guide and fittings

Technical drawings View the hose length calculation diagram
Hose length calculation diagram, not a dimensional drawing of the kit.

Forklift kits K1 to K8 combine a reel with 2 hydraulic lines, a twin hose, an articulated guide CDL 100 Crocodile and the fittings for the selected configuration. Select by right-hand or left-hand part number, hose, usable length and connection type.

To identify the kit

  • A photo of the nameplate and the part number of the existing assembly.
  • Right-hand or left-hand mounting, flange diameter and mast lift height.
  • Hose diameter and type, usable length, required pressure and fittings.

Complete kits and bare reel

Series K1 to K4 use R7 or B1 depending on the diameter; K5 to K8 use R8. The H1 part numbers in the table below refer to the reel without hose, not a complete kit.

Complete kit configurations with 2 hydraulic lines
Family Hose Fittings
K1 R7 : 1/4, 5/16, 3/8" ; B1 : 3/16, 1/2" Metric
K2 R7 : 1/4, 5/16, 3/8" ; B1 : 3/16, 1/2" JIC
K3 R7 : 1/4, 5/16, 3/8" ; B1 : 3/16, 1/2" BSP
K4 R7 : 1/4, 5/16, 3/8" ; B1 : 3/16, 1/2" DIN L series
K5 R8 : 1/4, 5/16, 3/8, 1/2" Metric
K6 R8 : 1/4, 5/16, 3/8, 1/2" JIC
K7 R8 : 1/4, 5/16, 3/8, 1/2" BSP
K8 R8 : 1/4, 5/16, 3/8, 1/2" DIN S series
Hose specifications — table L in the forklift catalogue
Internal Ø R7: hose pressure R8: hose pressure B1: hose pressure Stated maximum flow rate
3/16" — 5 mm — — 360 bar 10 l/min
1/4" — 6.3 mm 210 bar 350 bar — 15 l/min
5/16" — 8.1 mm 190 bar 300 bar — 22 l/min
3/8" — 10 mm 160 bar 280 bar — 30 l/min
1/2" — 12.5 mm — 245 bar 190 bar 30 l/min

These pressures apply to the hoses. The H1 data sheet separately states 300 bar and 30 l/min for the reel. A hose rating of 350 or 360 bar does not confirm that the complete assembly is suitable for that pressure: specify the working pressure when identifying the kit.

H1 reels without hose — usable length capacities and weights
H1 part number right-hand / left-hand Flange Ø mm Usable L 3/16" mm Usable L 1/4" mm Usable L 5/16" mm Usable L 3/8" mm Usable L 1/2" mm Weight kg
21210 / 21211 230 2 700 1 900 1 700 1 700 — 11.5
21212 / 21213 270 — 3 700 2 900 2 500 — 12
21214 / 21215 295 — 4 400 3 900 3 300 — 13
21216 / 21217 320 — 5 200 4 700 4 200 — 13.5
21218 / 21219 340 — 5 700 5 000 4 300 — 14
21220 / 21221 370 — 5 700 5 000 4 200 — 14.5
21220.12 / 21221.12 370 — — — — 3 200 15
21222 / 21223 400 — 7 000 6 200 5 300 — 15
21222.12 / 21223.12 400 — — — — 4 200 16
21224 / 21225 420 — — 7 500 6 200 — 19
21224.12 / 21225.12 420 — — — — 4 200 20

The 1/2" versions have their own part numbers and weights. For complete kits, read the item part number, total hose length and lift height in the corresponding K1 to K8 table; the H1 values do not replace these kit part numbers.

The usable length calculation diagram and other configurations are available in the forklift kit range. To prepare the information on the existing installation, also see the installation information.

Unsure about the part number?

Tell us the number of lines, hose diameter, working pressure and flow rate, usable length and the machine to be equipped.

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If you know the part number, provide the full code and quantity. For a replacement, send the information available: serial number, a clear photo of the nameplate, and a view of the reel and its installation. The serial number is required for certain identification; if it cannot be found, submit your enquiry anyway and see the illustrated locations on the Contact page. For a new configuration, specify the number of hoses or cables, usable length and available technical data. Tell us what you know; we will help you complete the details.
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For a replacement, if possible attach a clear photo of the label showing the serial number, plus a view of the reel or its installation. If the number cannot be found, send the photos, drawing or part number available; your enquiry can be assessed and completed afterwards. Up to 3 files, maximum 10 MB per file.

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